Company Infrastructure

The group has four state-of-the-arts vertically, integrated manufacturing units equipped with most advanced technology and manned by competent professionals. The units are 100% compliant 24/7/365 days a year and the group has approval certificates from all of its customers.A skilled labour force alongwith the expertise in Computer Aided Design and manufacturing systems, with an in-house annual production capacity of 10 million pieces, enjoys a large market share, globally.

 

n order to execute this task to perfection and become truly World class, Abhitex strives to achieve Global standards in quality, cost, service and scale of operation. With a rich heritage, contemporary professionalism and high end technology, Abhitex today, is all set to explore new markets worldwide.

 

A fully integrated production line at PANIPAT - “Abhitex International.” produces world class textile products, Bath mats, Rugs, Terry Towels, Tapestry Products and BedSpreads. In-house facilities for Sampling, Cutting, Stitching, Finishing and usage of highlighted-tech machinery, ensure that the final product exceeds the customer’s expectations.

 

The group has got state of the art CAD technology in place with reliable and accurate software from Grosse, Sophis & Nedgraphics. The centre is manned by a team of highly talented designers with a keen sense of colors, visual imagination and latest market trends.

 

The dyeing section is well equipped with the latest cone dyeing, hank dyeing, fabric dyeing and piece dyeing machines from Leading Manufacturers along with the well equipped testing labs to maintain accurate colors over a long period of time and tightly control all the dyeing standards.The section has most modern drying machines like RF Dryers, Tumbler Dryers, and Loop Dryer etc. The overall dyeing capacity of the Group is more than 1600 tons/month.

 

The Terry Towel Division of the group is well equipped with the latest and newest available technology from around the world, for instance, terry weaving looms are from Toyota (Japan) and Smit/Sulzer (Italy), warping is from West Point (USA), dyeing is from Brazolli (Italy), Tumble Dryer is a unique machine from Anglada (Spain).

The most unique feature of the plant is that it offers coordinated bath rugs made on table top tufting machine with matching towels. Terry Towels and bath rugs are processed in the same dye house/process house in order to achieve perfect and consistent matching between towels and bath rugs. This particular combination of terry towels with table top tufted bath rugs in one single process house is one of its kinds in the world.The total capacity of the terry towel plant is 5000 tones per annum.

 

The Group started tabletop tufting in 1984 and became the first manufacturer of tufted bath rugs in the country. Today, Tufting Division is a vertically integrated plant with complete in-house yarn spinning, tufting, dyeing, packing, and container stuffing facilities.

The division has over 500 multi needle table top tufting machines to produce over 600,000 units of bath rugs per month and a supporting bath rug dyeing capacity of 25 tones a month.Apart from this, the group also has, USA made, wide width tufting machines. These machines produce Chenille bedspreads and bath rugs.

 

The Group started its jacquard and dobby plant in early 1990s. The unit has 50 Somet looms with Bonas England Jacquards and 56 looms Somet and Sulzer Looms with Staublie Dobbies. To strongly support its large weaving capacity, the group has got a state of the art Cut and Sew operation in this division.

The division manufactures tapestry table cloth sets, Runners/Place Mats, Rugs, Throws, Pillows, Kitchen Apron Sets, Jacquard Bedding, Metalesse Bedding on Jacquard looms. And it manufactures Table Cloth Sets, Fitted Furniture Coverlets, Shower Curtains, Sofa Covers, Dobby Bedding on its Dobby Looms.

 

Handloom Division is the oldest endeavor of the group. It started its home textile business with this division in early 1970s. It was with this division only that the company started its export of handloom products out of India and then there was no looking back. Today, the total production capacity of the division is over 2.0 million sq.ft. per month and the product range includes Handloom Woven Accent Rugs, Handloom Woven Bath Rugs, Braided Rugs, Throws, Bedding, Pillows, Chair Pads, Comforters, Box Cushions, Blankets etc.